TaC component

TaC Component

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CVD Process Advantages

Chemical Vapor Deposition (CVD) with Distinct Superiorities

 

  • Wide application range. It can prepare both coatings and crystals. By adjusting the flow rates of various gas raw materials, the composition of products can be controlled in a wide range. It is capable of preparing gradient films, multi-layer single-crystal films to meet coating application requirements, as well as high-quality crystals hardly obtainable by other methods.

 

  • Excellent performance of deposited films
    1. Fast deposition rate, enabling batch production of coatings with uniform composition.
    2. Conducted under normal pressure or low vacuum, featuring good throwing power.
    3. The film growth temperature is far lower than the melting point of the film material. At low growth temperatures, reaction gases barely react with reactor walls and impurities inside, resulting in high-purity films with good crystallinity.
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  • Outperforms alternative processes Compared with powder metallurgy, plasma spraying, PVD and other processes, which suffer from low material density, poor coating adhesion and low deposition efficiency, CVD delivers fine grains, controllable thickness, high bonding strength, and coatings resistant to peeling and cracking.
CVD Process Comparison
Comparison of Chemical Vapor Deposition (CVD) and Other Processes
Comparison Item CVD Process Powder Metallurgy Process Plasma Spraying Process PVD Process
Thin-wall, complex-shaped, large-size parts Available Not available Limited preparation / Poor effect Limited preparation / Poor effect (<10 μm)
Purity High (>99.995) Low (<99) Low (<99) Low (<99)
Crystal Structure Controllable Uncontrollable Uncontrollable Uncontrollable
Porosity 0% 5%-20% 5%-15% 5%-15%
Multi-alloy layer & Multi-layer film Available Not available Not available Not available
Comparison Item
Thin-wall, complex-shaped, large-size parts
CVD Process
Available
Powder Metallurgy Process
Not available
Plasma Spraying Process
Limited preparation / Poor effect
PVD Process
Limited preparation / Poor effect (<10 μm)
Comparison Item
Purity
CVD Process
High (>99.995)
Powder Metallurgy Process
Low (<99)
Plasma Spraying Process
Low (<99)
PVD Process
Low (<99)
Comparison Item
Crystal Structure
CVD Process
Controllable
Powder Metallurgy Process
Uncontrollable
Plasma Spraying Process
Uncontrollable
PVD Process
Uncontrollable
Comparison Item
Porosity
CVD Process
0%
Powder Metallurgy Process
5%-20%
Plasma Spraying Process
5%-15%
PVD Process
5%-15%
Comparison Item
Multi-alloy layer & Multi-layer film
CVD Process
Available
Powder Metallurgy Process
Not available
Plasma Spraying Process
Not available
PVD Process
Not available

Process Advantages

Independent Intellectual Property Rights for Process Technology & Equipment, Underpinning High-Quality Production

  • Process Technology: ANGASTROME masters R&D technologies for large-scale CVD equipment and production lines, refractory metal CVD processes, as well as large-volume CVD processes. Relevant patents and trademarks have been filed, effectively filling the domestic technical gap in this field.
  • Equipment: The company has developed China’s first domestically made CVD equipment with precise control for refractory metals, featuring fully independent intellectual property rights.
  • Manufacturing Workflow: The company has built a full-process production line covering graphite material selection, purification, precision CNC machining, CVD deposition and inspection.
  • By closely integrating self-developed equipment with proprietary processes, the company takes the lead in realizing the industrialization of refractory metal CVD in China, establishing a high-quality production model.

Three Major Advantages of Our Company

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Precise Control

- The yield rate of products in the same batch exceeds 95%.
- The performance difference between different batches is no more than 5%.
- The preparation cycle difference between different batches is no more than 5%.
- Product purity exceeds 99.9999% with consistent ideal crystal structure, ensuring

Advanced Reaction Process Design

- Low production cost and high deposition efficiency.
- The maintenance cycle and failure rate of the equipment support continuous industrial production, forming the foundation for industrialization.

Continuous and Stable Equipment Operation

Other similar domestic equipment has a high failure rate, requiring frequent maintenance and suffering from repeated process interruptions, which fails to guarantee continuous industrial production.

Product Application

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  • AA_0003_1
  • AA_0002_1
  • AA_0001_1
  • AA_0000_1

Plant Equipment

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  • bb_0002_1
  • bb_0001_1
  • bb_0000_1
  • bb_0002_背景
  • bb_0001_产品详情与说明 (25)
  • bb_0000_产品详情与说明 (27)